Mainstays in this phase include reducing process variations, identifying issues, and starting corrective actions to support continual improvement, as well as collecting and. The apqp process is defined in the aiags apqp manual, which is part of a series of. The manual covers the majority of situations that occur in early planning, design, or process analysis phases. Advanced product quality planning apqp is a product development methodology followed in iatf 16949, ts 16949. Since that time, the external suppliers to ford motor company, and internal suppliers within ford have used the fao apqp status reporting guideline to monitor their own systems with regard to apqp. Advanced product quality planning apqp is a framework of procedures and techniques used. Advanced product quality planning and control apqp second edition apqp second edition advanced product quality planning and control plan these line lengths should be adjusted based on length of the title. In the context of apqp4wind, the concept of apqp in this manual is. The purpose of apqp is to produce a product quality plan which will support development of a product or service that will satisfy the customer. When customer demands require the introduction of a new product or an overhaul of an existing one, preliminary planning becomes front and center, even before discussions of product design or redesign. As you can see they are the logical steps one would take in almost any business situation. Certification by aiag in apqpppap verifies an individuals proficiency in product quality planning and control plan guidelines, and ppap submittal requirements as defined in the apqp and ppap reference manuals. I use the word business as this is just as applicable to a service company as a manufacturing company if you think about it.
The fullscale production launch occurs in this phase, with emphasis on evaluating and improving processes. Production part approval process ppap to product development in the. Pdf on jul 31, 2017, marek solc and others published process of quality planning by the method apqp find. Advanced product quality planning apqp is a framework of procedures and techniques used to develop products in industry, particularly in the automotive industry. Apqp covers all stages of development, production and corrective action or feedback in 5. Through these phases 23 main topics will be monitored. The critical path in apqp consists of five phases along with ongoing feedback. It is similar to the concept of design for six sigma dfss according to the automotive industry action group aiag, the purpose of apqp is to produce a product quality plan which will support development of a product or service. Apqp has 5 phases starting with product concepts and extending through the product life cycle.
The lines should be adjusted from the center out to the edges, and be of identical length. Utilizing a case study approach, the course highlights key issues to address while utilizing the core tools to successfully develop and launch. Advanced product quality planning apqp requirements. Apqp control plan, fmea, msa, spc and ppap work together to assure quality.
Apqp has five phases starting with product concept and extending throughout the product life cycle. This basic level course will provide participants with a better understanding of how the automotive industry core tools e. Advanced product quality planning apqp is a structured process aimed at ensuring. The automotive quality core tools are the building blocks of an effective quality management system. Qs9000 standard, five out of six manuals are focused on. The 5 phase apqp standards process is not easy to navigate, but qad cebos can help. Dfmea, pfmea, ctq, special characteristics, control plan, spc along with ongoing feedback assessment and corrective action. With the experience that has been acquired since 1994, it has become necessary to update this manual to reflect current practices, and. This commission invested five years to analyze the thencurrent automotive. This commission invested five years to analyze the then current automotive. Apqp is comprised of one preplanning stage and five concurrent phases. Pdf on jul 31, 2017, marek solc and others published process of quality planning by the method apqp find, read and cite all the research you need on researchgate.